Сварка чугуна

31.08.2008

Сварка чугуна : технологические особенности


Сварка чугуна имеет несколько основных трудностей которые обусловлены его физико-химическими свойствами:



  • быстрое охлаждение жидкого металла в зоне сварки, а также выгорание кремния из расплава шва;

  • отсутствие периода пластического состояния и высокая хрупкость приводят, вследствие неравномерного нагрева и охлаждения, а также неравномерной усадке металла, к появлению больших внутренних напряжений и трещин как в самом сварном шве, так и в околошовной зоне;

  • низкая температура плавления, непосредственный переход чугуна из твердой фазы в жидкую и наоборот затрудняют выход газов из металла шва, и шов получается пористым;

  • высокая текучесть чугуна не позволяет производить сварку не только в вертикальном, но и в наклонном положении шва.


Горячая сварка чугуна


Горячая сварка чугуна это сварка чугунных сталей с их предварительным нагревом. Сварка чугуна с предварительным нагревом уменьшает разность температур основного металла и металла в зоне соединения и тем самым снижает температурные напряжения при сварке. Вместе с этим снижается скорость охлаждения сплава после сварки, что способствует получению сварного шва хорошего качества. Для предупреждения вытекания металла и придания шву нужного очертания применяют кварцевый песок, замешанный на жидком стекле (100... 150г. на I кг. песка) и просушенный при температуре 40...60 °С.
Для горячей сварки чугуна рекомендуется применять чугунные прутки следующих марок: П41.П42.М4И.П4В. диаметр прутка 4..6мм.В качестве флюса используют буру.


Горячая сварка чугуна требует поддержание ванны наплавляемого металла в жидком состоянии в течение всего периода сварки. Для этого весь объем сварочных работ проводят без перерыва. После окончания сварки чугуна деталь подвергают медленному охлаждению. Для этого заваренные участки засыпают слоем мелкого древесного угля и накрывают асбестом, что исключают возникновение больших внутренних напряжений.
Рекомендация: в качестве флюса можно использовать смесь прокаленной буры (50%) и соды (50%).


Холодная сварка чугуна


Холодная сварка чугуна это сварка без предварительного подогрева детали. Технология сварки чугуна аналогична предыдущему разделу. В качестве присадочного материала используют литой чуянный стержень диаметром 6...8мм марки Б. В качестве флюса - прокаленную буру. Особенность сварки чугуна заключается в том что расплавленный металл очищается от ярко светящихся частиц (различных неметаллических частиц) концом прутка и с помощью флюса, периодически вносимого концом прутка.

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